NexFlow Robotics builds modular, AI-powered industrial robotic systems for high-volume manufacturing of formed thermoplastic fluid lines, delivered through a Robotics-as-a-Service (RaaS) model.
Our technology enables scalable fluid routing for demanding applications across automotive, data centers and stationary energy systems.
NexFlow Robotics delivers modular automation skills that can be deployed independently or combined into a complete manufacturing workflow, whether in a new line or retrofitted into an existing process.
The robot loads a straight thermoplastic tube into a passive forming fixture and shapes it to the target geometry.
The loaded fixture then follows the existing validated oven or autoclave thermoforming cycle. After thermal processing, the robot demoulds the finished line and transfers it to the next skill.
The robot places the formed routing in the leak-test station, then uses vision-guided picking to select quick connectors and other accessories supplied in bulk and assemble them onto the part.
Once assembly is complete, the station automatically performs the leak test, while the robot carries out additional quality checks before releasing the finished line.
The robot picks approved finished lines and packs them according to their part reference and packaging requirements.
Once the container reaches its target count, it closes and leaves the cell, while a new empty container moves into position to restart the cycle, maintaining continuous flow and full traceability.
Modular by design, sequential by process. Each skill is a self-contained cell that runs on its own. Chained together, they form an end-to-end line from straight tube to packed container.
NexFlow owns, deploys, maintains and continuously improves the complete automation system. There is no robotics stack for you to buy, staff, upgrade or keep running.
We configure the modular skill platform and adapt the required tooling and process recipes to each product reference.
Your selected skills are deployed on site, with prototyping in as little as one month and a fast path to SOP. Hardware and software upgrades are tested and validated in-house before deployment.
NexFlow takes care of maintenance, operation, software and continuous upgrades. New product references can be introduced quickly with minimal tooling changes and automatically generated product recipes.
NexFlow owns, deploys, maintains, and continuously improves the automation system. Instead of purchasing or financing the equipment, you pay for the production capacity you use. This gives you the benefits of automation without the upfront capital investment or the burden of managing a robotics platform.
No. NexFlow manages system configuration, programming, operation, maintenance, and upgrades. Our AI driven engineering tools generate robot trajectories from part definitions, making it faster to introduce new product references without requiring specialist robotics expertise on your team.
Yes. Each skill, whether forming, assembly and leak testing, or packaging, operates as an independent cell. You can begin with the process that creates the greatest bottleneck and add further skills as your requirements evolve. The cells can be deployed in a new production line or integrated into an existing process.
Our platform is designed for formed thermoplastic fluid lines across a wide range of geometries, dimensions, wall thicknesses, and materials. Because every application has different process and performance requirements, we assess each part individually to confirm feasibility, cycle time, tooling, and material compatibility.
Quality controls are built into the production process. Automated robot trajectories and stable cycle times support repeatability, while every part undergoes leak testing and machine vision inspection. Production data is recorded to provide traceability for every part rather than relying solely on sample checks.
Prototyping can begin in as little as one month, depending on part complexity, material availability, and validation requirements. Prototypes are produced using the same robotic process intended for series production, helping shorten the path from feasibility testing to start of production.
We are selectively limiting technical disclosure while completing our IP filings. Additional process demonstrations, applications and technical content will be released progressively.
Send us the part you'd rather not quote again. We validate feasibility and industrialization through a pilot before scaling to series production.
