NexFlow Robotics builds modular, AI-powered industrial robotic systems for high-volume manufacturing of formed thermoplastic fluid lines, delivered through a Robotics-as-a-Service (RaaS) model.
Our technology enables scalable fluid routing for demanding applications across automotive, data centers and stationary energy systems.
NexFlow Robotics delivers modular automation skills that can be deployed independently or combined into a complete manufacturing workflow, whether in a new line or retrofitted into an existing process.
The robot loads a straight thermoplastic tube into a passive forming fixture and shapes it to the target geometry.
The loaded fixture then follows the existing validated oven or autoclave thermoforming cycle. After thermal processing, the robot demoulds the finished line and transfers it to the next skill.
The robot places the formed routing in the leak-test station, then uses vision-guided picking to select quick connectors and other accessories supplied in bulk and assemble them onto the part.
Once assembly is complete, the station automatically performs the leak test, while the robot carries out additional quality checks before releasing the finished line.
The robot picks approved finished lines and packs them according to their part reference and packaging requirements.
Once the container reaches its target count, it closes and leaves the cell, while a new empty container moves into position to restart the cycle, maintaining continuous flow and full traceability.
Modular by design, sequential by process. Each skill is a self-contained cell that runs on its own. Chained together, they form an end-to-end line from straight tube to packed container.
NexFlow owns, deploys, maintains and continuously improves the complete automation system. There is no robotics stack for you to buy, staff, upgrade or keep running.
We configure the modular skill platform and adapt the required tooling and process recipes to each product reference.
Your selected skills are deployed on site, with prototyping in as little as one month and a fast path to SOP. Hardware and software upgrades are tested and validated in-house before deployment.
NexFlow takes care of maintenance, operation, software and continuous upgrades. New product references can be introduced quickly with minimal tooling changes and automatically generated product recipes.
You don't buy the robots and you don't finance the line. NexFlow owns, deploys and operates the equipment, and you pay for the parts it produces. All the benefits of automation, without the capital or the risk.
No. NexFlow handles setup, programming, operation and maintenance. Our AI-driven engineering turns part definitions into robot trajectories automatically, so new references don't require specialist staff on your side.
Yes. That is the point of the modular architecture. Forming, assembly with leak test, and packaging each run as a self-contained cell. Start with the step that hurts most and add the others later, in a new line or retrofitted into your existing process.
We have no hard limits on geometry, size, wall thickness or material. Send us your part requirements and we'll assess feasibility for your specific application.
The process is engineered for repeatability, with automated trajectories, stable cycle times, 100% leak testing, 100% machine-vision quality inspection and full traceability on every part, not sample-based checks.
Prototyping in as little as one month, on the same robotic process used for series production, and a significantly shorter industrialization path to SOP than a conventional multi-department cycle.
We are selectively limiting technical disclosure while completing our IP filings. Additional process demonstrations, applications and technical content will be released progressively.
Send us the part you'd rather not quote again. We validate feasibility and industrialization through a pilot before scaling to series production.
